RT Journal Article SR Electronic T1 The effect of formulation, process and method variables on the reconstitution time in dual chamber syringes JF PDA Journal of Pharmaceutical Science and Technology JO PDA J Pharm Sci Technol FD Parenteral Drug Association (PDA) SP pdajpst.2015.006387 DO 10.5731/pdajpst.2015.006387 A1 Werk, Tobias A1 Ludwig, Imke Sonja A1 Mahler, Hanns-Christian A1 Luemkemann, Joerg A1 Huwyler, Joerg A1 Hafner, Mathias YR 2016 UL http://journal.pda.org/content/early/2016/06/18/pdajpst.2015.006387.abstract AB Reconstitution time of dried products is influenced by various factors including formulation, process and reconstitution method itself. This manuscript describes factors affecting reconstitution in a dual chamber syringe using highly concentrated huMAb and BSA model formulations. Freezing and drying conditions had only minor impact on the reconstitution time, whereas the primary container and thus the geometry of the lyphilization cake played a major role. Pre-warmed diluent and agitation decreased reconstitution time. For effective agitation, short displacements and high agitation frequencies were found to be desirable conditions to minimize reconstitution time for a given lyophilization cake while foam formation was minimized. The article also provides general strategies (e.g. reduction of lyophilized cake density, use of an optimized fill finish process and suitable method parameters) to reduce reconstitution time, especially for drug product presented in a dual chamber syringe configuration.