TABLE I

Test Sample Identification

Package Identification CodeDescriptionDefect Size
System suitability
    5-1 to 5-5Master no-defect packages
Filled with silicone sealant
n/a
    2-1 to 2-10Negative-control packages
Empty, assembled at WAL
n/a
Method development
    5-1 to 5-5Master no-defect packages
Filled with silicone sealant
n/a
    2-1 to 2-10Negative-control packages
Empty, assembled at WAL
n/a
    13-1 to 13-30Negative-control packages
Product-filled, supplied by BMS
n/a
    S-1Stopper defect, 21gauge needle single pierce through closure
Glass-bead-filled package
21 gauge puncture
    S-6Stopper defect, single radial cut through flange across land seal
Glass-bead-filled package
Closure top radius (Not measured)
    S-7Stopper defect, land seal flange outer edge removed
Glass-bead-filled package
Flange width (Not measured)
    V-1 to V-5Vial defect, land seal surface channel
Glass-bead-filled packages
0.74–89 mm (W) × 0.76–0.96 mm (H)
    V-6 to V-8Vial defect, valve seal surface channel
Glass-bead-filled packages
1.12–1.65 mm (W) × 0.27–1.08 mm (H)
    V-9 to V-11Vial defect, land + valve seal surfaces channel
Glass-bead-filled packages
Valve: 0.13–1.34 mm (W) × 0.41–0.97 mm (H)
Land: 0.88–1.24 mm (W) × 0.16–1.80 mm (H)
    27-1-, 27-3- to 27-5-Vial with hole in neck
-X: stopper leg blocking hole
-O: open hole; no stopper leg blocking hole
Glass-bead-filled package
2.39–3.38 μm
    27-6- to 27-10-12.16–14.14 μm
    27-11- to 27-15-4.74–5.58 μm
Method validation
    5-1 to 5-5Master no-defect packages
Filled with silicone sealant
n/a
    N-1 to N-70Negative-control
Product-filled, supplied by BMS
n/a
    P-1 to P-10Vial with hole in neck
Product-filled, hand-assembled at WAL
2.39–3.17 μm
    P-11 to P-20Vial with hole in neck
Product-filled, hand-assembled at WAL
4.36–6.02 μm
    P-21 to P-30Vial with hole in neck
Product-filled, hand-assembled at WAL
12.08–15.04 μm