TABLE II

Cradle-to-End-of-Life (CTEOL) Evaluation of Reusable (50 Uses/Coverall) and Disposable Cleanroom Coveralls

CTEOL SystemReusable (PET)Disposable (HDPE)Disposable (PP)Reduction from Selecting Reusable
Process energy, MJ (kWh)/1000 uses4560 (1270)6930 (1930)11,100 (3080)34–59%
Natural resource energy, MJ (kWh)/1000 uses8380 (2330)10,900 (3030)19,200 (5330)23–56%
Carbon footprint, kg (lb) CO2eq/1000 uses517 (1140)712 (1570)1220 (2690)27–58%
Water consumption, blue water*, kg (lb)/1000 uses80.7 (178)304 (670)345 (761)73–77%
Cleanroom facility solid waste generation for disposal, kg (lb)/1000 uses10.2 (22.5)**171 (377)238 (525)94–96%
  • * Solid waste includes disposable coveralls, biological waste, and plastic and paper packaging. Note that corrugated boxboard was not included as solid waste for any coveralls as it was considered 100% recycled.

  • ** In this life cycle study, 100% of reusable cleanroom coveralls were reused in other industries at the EOL stage and therefore not included as solid waste. The EOL recycle rate had a small impact on the life cycle inventory; if 100% of reusable cleanroom coveralls were instead landfilled, the cleanroom facility solid waste generation was 17.6 kg (38.8 lb) per 1000 coverall uses, a 90–93% reduction in solid waste compared to the disposable systems.