Manufacturing process of anti-thrombin III concentrate: viral safety validation studies and effect of column re-use on viral clearance

Biologicals. 2003 Sep;31(3):165-73. doi: 10.1016/s1045-1056(03)00035-6.

Abstract

A manufacturing process for the production of Anti-thrombin IIII concentrate is described, which is based primarily on Heparin Sepharose affinity chromatography. The process includes two sequential viral inactivation/removal procedures, applied to the fraction eluted from the column, the first by heating in aqueous solution at 60 degrees C for 10 h and the second by nanofiltration. Using viral validation on a scaled-down process both treatments proved to be effective steps; able to inactivate or remove more than 4 logs of virus, and their combined effect (>8 logs) assured the safety of the final product. Viral validation studies of the Heparin Sepharose chromatographic step demonstrated a consistency of the affinity of the resin for viruses over repeated use (16 runs), thus providing evidence of absence of cross-contamination from one batch to the next. It was concluded that the process of ATIII manufacturing provides a high level of confidence that the product will not transmit viruses.

Publication types

  • Validation Study

MeSH terms

  • Animals
  • Antithrombin III / isolation & purification*
  • Cattle
  • Chemical Fractionation
  • Chromatography, Affinity
  • Consumer Product Safety
  • Diarrhea Viruses, Bovine Viral / isolation & purification
  • Drug Contamination / prevention & control*
  • HIV-1 / isolation & purification
  • Herpesvirus 1, Suid / isolation & purification
  • Hot Temperature
  • Humans
  • Reoviridae / isolation & purification
  • Sterilization
  • Swine
  • Ultrafiltration
  • Viruses / isolation & purification*

Substances

  • Antithrombin III