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OtherTechnology/Application

Applying Machine Learning to the Visual Inspection of Filled Injectable Drug Products

Romain Veillon, John Shabushnig, Lars Aabye-Hansen, Matthieu Duvinage, Christian Eckstein, Zheng Li, Andrea Sardella, Manuel Soto, Jorge Delgado Torres and Brian Turnquist
PDA Journal of Pharmaceutical Science and Technology June 2023, pdajpst.2022.012796; DOI: https://doi.org/10.5731/pdajpst.2022.012796
Romain Veillon
1 GSK;
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John Shabushnig
2 Insight Pharma Consulting, LLC;
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Lars Aabye-Hansen
3 novo nordisk;
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Matthieu Duvinage
1 GSK;
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Christian Eckstein
4 mvtec;
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Zheng Li
5 Genentech;
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Andrea Sardella
6 Stevanato Group;
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Manuel Soto
7 Amgen;
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Jorge Delgado Torres
7 Amgen;
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Brian Turnquist
8 boon logic
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Abstract

With machine learning (ML) we see the potential to better harness the intelligence and decision-making abilities of human inspectors performing manual visual inspection (MVI) and apply this to automated visual inspection (AVI) with the inherent improvements in throughput and consistency. This paper is intended to capture current experience with this new technology and provides points to consider (PtC) for successful application to AVI of injectable drug products. The technology is available today for such AVI applications. Machine vision companies have integrated ML as an additional visual inspection tool with minimal upgrades to existing hardware. Studies have demonstrated superior results in defect detection and reduction in false rejects, when compared with conventional inspection tools. ML implementation does not require modifications to current AVI qualification strategies. The utilization of this technology for AVI will accelerate recipe development using faster computers rather than by direct human configuration and coding of vision tools. By freezing the model developed with AI tools and subjecting it to current validation strategies, good assurance of reliable performance in the production environment can be achieved.

  • Automated Inspection
  • Deep Learning
  • Injectable Drug
  • Machine Learning
  • Supervised Learning
  • Visual Inspection, Unsupervised Learning Image Labelling Neural Network, Inspection Qualification
  • Received September 10, 2022.
  • Accepted June 7, 2023.
  • Copyright © 2023, Parenteral Drug Association

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PDA Journal of Pharmaceutical Science and Technology: 79 (1)
PDA Journal of Pharmaceutical Science and Technology
Vol. 79, Issue 1
January/February 2025
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Applying Machine Learning to the Visual Inspection of Filled Injectable Drug Products
Romain Veillon, John Shabushnig, Lars Aabye-Hansen, Matthieu Duvinage, Christian Eckstein, Zheng Li, Andrea Sardella, Manuel Soto, Jorge Delgado Torres, Brian Turnquist
PDA Journal of Pharmaceutical Science and Technology Jun 2023, pdajpst.2022.012796; DOI: 10.5731/pdajpst.2022.012796

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Applying Machine Learning to the Visual Inspection of Filled Injectable Drug Products
Romain Veillon, John Shabushnig, Lars Aabye-Hansen, Matthieu Duvinage, Christian Eckstein, Zheng Li, Andrea Sardella, Manuel Soto, Jorge Delgado Torres, Brian Turnquist
PDA Journal of Pharmaceutical Science and Technology Jun 2023, pdajpst.2022.012796; DOI: 10.5731/pdajpst.2022.012796
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Keywords

  • Automated inspection
  • Deep learning
  • Injectable drug
  • machine learning
  • Supervised learning
  • Visual Inspection, Unsupervised Learning Image Labelling Neural Network, Inspection Qualification

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