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Case ReportCase Studies

Non-Destructive Vacuum Decay Method for Pre-Filled Syringe Closure Integrity Testing Compared with Dye Ingress Testing and High-Voltage Leak Detection

Andrea Simonetti and Filippo Amari
PDA Journal of Pharmaceutical Science and Technology January 2015, 69 (1) 108-122; DOI: https://doi.org/10.5731/pdajpst.2015.01004
Andrea Simonetti
1Senior Manager, Strategic Initiatives, Bonfiglioli Engineering S.r.l., TASI Group, Via Rondona, 33 – 44049 Vigarano Pieve (FE), Italy; Telephone +39 0532 715631, ;
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  • For correspondence: a.simonetti@bonfiglioliengineering.com a.simonetti@bonfiglioliengineering.com
Filippo Amari
2Continuous Improvement Manager, Novartis Vaccines, Località Bellaria Rosia – 53018 Sovicille (SI), Italy; Telephone +39 0577 539613,
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  • For correspondence: filippo.amari@novartis.com
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References

  1. 1.↵
    Department of Health and Human Services. Container and Closure System Integrity Testing in Lieu of Sterility Testing as a Component of the Stability Protocol for Sterile Products. Guidance for Industry. U.S. Department of Health and Human Services, Food and Drug Administration, Center for Biologics Evaluation and Research, Center for Drug Evaluation and Research, Center for Devices and Radiological Health, Center for Veterinary Medicine, Rockville, MD, 2008.
  2. 2.↵
    ASTM F2338-09. Standard Test Method for Nondestructive Detection of Leaks in Packages by Vacuum Decay Method, ASTM International, West Conshohocken, PA, 2013, www.astm.org.
  3. 3.↵
    1. Simonetti A.,
    2. Sabourin P.
    “Non-Destructive Vacuum Decay Method for Pre-Filled Syringes Closure Integrity Testing Compared with Dye Ingress Testing and High Voltage Leak Detection” PDA 2013 Universe of Pre-filled Syringes & Injection Devices Conference, Basel, Switzerland, November 6, 2013.
  4. 4.↵
    SOP 284794. New Integrity Test for Closure Systems. Novartis Vaccines & Diagnostics, 2013.
  5. 5.↵
    1. Wolf H.,
    2. Stauffer T.,
    3. Chen S. C.,
    4. Lee Y.,
    5. Forster R.,
    6. Ludzinski M.,
    7. Kamat M.,
    8. Mulhall B.,
    9. Guazzo D. M.
    Vacuum decay container/closure integrity testing technology. Part 2. Comparison to dye ingress tests. PDA J. Pharm. Sci. Technol. 2009, 63 (5), 489–498.
    OpenUrlAbstract/FREE Full Text
  6. 6.↵
    1. Guazzo D.
    Sterile product package integrity testing: current practice, common mistakes, new developments. PDA Metro Chapter 2011, May.
  7. 7.↵
    2.9.20. Particulate Contamination: Visible Particles. European Pharmacopoeia; Council of Europe: Strasbourg France, 2010.
  8. 8.↵
    3.2.9. Rubber Closures for Containers for Aqueous Parenteral Preparations, for Powders and for Freeze-Dried Powders, Self-Sealing Test. European Pharmacopoeia; Council of Europe: Strasbourg, France, 2010.
  9. 9.↵
    <381> Elastomeric Closures for Injections, Self-Sealing Capacity. United States Pharmacopeia; United States Pharmacopeia Convention: Rockville, MD, 2009.
  10. 10.↵
    SOP 295059 Closure Containers Integrity Test—Dye Intrusion Test. Novartis Vaccines & Diagnostics, 2012.
  11. 11.↵
    1. Singh S. P.,
    2. Burgess G.,
    3. Singh J.,
    4. Lockhart H.
    High-altitude testing and evaluation of liquid pharmaceutical glass and plastic bottles to detect teaks. J. ASTM Int. 2007, 4 (3).
  12. 12.↵
    ASTM D3903-03 (2007) “Standard Specification for Rubber Seals Used in Air-Heat Transport of Solar Energy Systems”, ASTM International, West Conshohocken, PA, www.astm.org.
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PDA Journal of Pharmaceutical Science and Technology: 69 (1)
PDA Journal of Pharmaceutical Science and Technology
Vol. 69, Issue 1
January/February 2015
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Non-Destructive Vacuum Decay Method for Pre-Filled Syringe Closure Integrity Testing Compared with Dye Ingress Testing and High-Voltage Leak Detection
Andrea Simonetti, Filippo Amari
PDA Journal of Pharmaceutical Science and Technology Jan 2015, 69 (1) 108-122; DOI: 10.5731/pdajpst.2015.01004

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Non-Destructive Vacuum Decay Method for Pre-Filled Syringe Closure Integrity Testing Compared with Dye Ingress Testing and High-Voltage Leak Detection
Andrea Simonetti, Filippo Amari
PDA Journal of Pharmaceutical Science and Technology Jan 2015, 69 (1) 108-122; DOI: 10.5731/pdajpst.2015.01004
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Keywords

  • Prefilled syringes
  • Non-destructive
  • CCI
  • Leak detection
  • Leak test
  • ASTM F2338
  • Vacuum decay
  • Dye ingress
  • High-voltage leak detection
  • Leakage
  • Sterility
  • Integrity
  • Package integrity
  • Defect
  • Plunger movement
  • Stopper movement

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