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Research ArticleRESEARCH

Establishment of Critical Contamination Risk Locations (“Hot Spots”) in Environmental Monitoring by Means of Three-Dimensional Airflow Analysis and Particulate Evaluation

Hirohito Katayama, Takashi Higo, Yuji Tokunaga, Yukio Hiyama and Kaoru Morikawa
PDA Journal of Pharmaceutical Science and Technology January 2005, 59 (1) 49-63;
Hirohito Katayama
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Takashi Higo
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  • For correspondence: hirohito_katayama@po.fujisawa.co.jp
Yuji Tokunaga
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Yukio Hiyama
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Kaoru Morikawa
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Abstract

A practical approach for the qualification of the surrounding environment of the critical area in aseptic processing has been developed. This method uses three-dimensional air velocity measurements combined with airborne particle monitoring. The analysis of the results obtained using the methods described in this article are beneficial in the selection of sample sites and frequencies and in refining personnel procedures and materials flow in aseptic processing. We propose that this improved qualification method can be widely applicable for both existing and new aseptic processing areas. This paper shows the results of one case study utilizing this method. The particle distribution map of a Grade B environment based upon extensive analysis was found to correspond to room airflow, as visualized by air vector mapping. The actual annual environmental monitoring data, which include airborne particles and microbes, as well as other microbial monitoring data, are also presented with respect to their relationship to the airflow pattern.

  • aseptic room
  • aseptic processing
  • environment monitoring
  • airborne particle
  • hot spot
  • three-dimensional airflow pattern
  • airflow mapping
  • displacing turbulent zone
  • stagnant zone

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PDA Journal of Pharmaceutical Science and Technology
Vol. 59, Issue 1
January/February 2005
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Establishment of Critical Contamination Risk Locations (“Hot Spots”) in Environmental Monitoring by Means of Three-Dimensional Airflow Analysis and Particulate Evaluation
Hirohito Katayama, Takashi Higo, Yuji Tokunaga, Yukio Hiyama, Kaoru Morikawa
PDA Journal of Pharmaceutical Science and Technology Jan 2005, 59 (1) 49-63;

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Establishment of Critical Contamination Risk Locations (“Hot Spots”) in Environmental Monitoring by Means of Three-Dimensional Airflow Analysis and Particulate Evaluation
Hirohito Katayama, Takashi Higo, Yuji Tokunaga, Yukio Hiyama, Kaoru Morikawa
PDA Journal of Pharmaceutical Science and Technology Jan 2005, 59 (1) 49-63;
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