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Research ArticleResearch

Kinetic Modeling of the Release of Ethylene Oxide from Sterilized Plastic Containers and its Interaction with Monoclonal Antibodies

Bryan Lei Yu, Jun Han, Matthew Hammond, Xuemei Wang, Qingchun Zhang, Andrew Clausen, Ronald Forster and Mingda Eu
PDA Journal of Pharmaceutical Science and Technology January 2017, 71 (1) 11-19; DOI: https://doi.org/10.5731/pdajpst.2015.005819
Bryan Lei Yu
4Device Technologies, Process Development, Amgen Inc., Thousand Oaks, CA
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  • For correspondence: Bryan.yu@amgen.com
Jun Han
3Attribute Sciences, Process Development, Amgen Inc., Thousand Oaks, CA;
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Matthew Hammond
3Attribute Sciences, Process Development, Amgen Inc., Thousand Oaks, CA;
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Xuemei Wang
3Attribute Sciences, Process Development, Amgen Inc., Thousand Oaks, CA;
1Current affiliation: Kythera Biopharmaceuticals, Westlake, CA;
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Qingchun Zhang
3Attribute Sciences, Process Development, Amgen Inc., Thousand Oaks, CA;
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Andrew Clausen
3Attribute Sciences, Process Development, Amgen Inc., Thousand Oaks, CA;
2Current affiliation: Snapdragon Chemistry, Cambridge, MA;
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Ronald Forster
4Device Technologies, Process Development, Amgen Inc., Thousand Oaks, CA
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Mingda Eu
4Device Technologies, Process Development, Amgen Inc., Thousand Oaks, CA
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    Figure 1

    ETO levels found in water test liquid incubated in ETO-sterilized vials as a function of temperature and time. Measured data points (symbols) were fit (lines) with the kinetic model described in the text according to the solution of eqs 1 and 2. The fits shown were obtained with Ci fixed at 21μg/mL (see text).

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    Figure 2

    Arrhenius plot of parameter values obtained from fitting the kinetic data in Figure 1: mass transfer coefficient (KD, open circles) and reaction rate constant (k, squares).

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    Figure 3

    ETO concentrations (μg/mL) in test solutions as a function of pH. All vial samples were incubated at 37 °C for 1 week.

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    Figure 4

    Sodium chloride effects on accumulated ETO levels after incubation of 2.0 mL of test liquid at 37 °C for 1 week.

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    Figure 5

    ETO modification of methionine residue in IgG1. (a) Product-ion spectra of the ESI-produced [M+2H]2+ ions of unmodified peptide DTLMISR with m/z of 418.2 from IgG1. (b) Product-ion spectra of the ESI-produced [M+2H]2+ ions of ETO-modified peptide of DTLMETOISR with m/z of 440.2 from IgG1. (c) MS3 mass spectra of the most abundant doubly charged ion of [M-92]2+ with m/z of 394.4 from mass spectrum of panel b. A scheme summarizing the observed fragment ions from each mass spectrum is shown on the right for each panel.

Tables

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    TABLE I.

    ETO Concentration (μg/mL) in Aqueous Solution within 90 Day Incubation

    Time (days)5 °C25 °C37 °C45 °C
    0.250.080.190.350.45
    10.200.711.301.67
    20.351.322.262.73
    30.481.873.003.26
    71.123.844.223.50
    101.534.624.262.96
    142.245.764.392.61
    212.374.982.661.49
    283.315.552.641.20
    907.082.850.450.03
    • All samples were filled with 2 mL of water and stored at 5, 25, 37, and 45 °C. The residual ETO was determined at each time point by using the HS-GC/FID method.

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    TABLE II

    ETO concentration and total accumulated amount in solution at different container fill volume

    Water fill volume (mL)ETO Concentration (μg/mL)ETO Amount (μg)
    0.512.226.1
    1.08.528.5
    1.54.266.4
    2.03.356.7
    • Incubation was for one week at 37 °C.

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PDA Journal of Pharmaceutical Science and Technology: 71 (1)
PDA Journal of Pharmaceutical Science and Technology
Vol. 71, Issue 1
January/February 2017
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Kinetic Modeling of the Release of Ethylene Oxide from Sterilized Plastic Containers and its Interaction with Monoclonal Antibodies
Bryan Lei Yu, Jun Han, Matthew Hammond, Xuemei Wang, Qingchun Zhang, Andrew Clausen, Ronald Forster, Mingda Eu
PDA Journal of Pharmaceutical Science and Technology Jan 2017, 71 (1) 11-19; DOI: 10.5731/pdajpst.2015.005819

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Kinetic Modeling of the Release of Ethylene Oxide from Sterilized Plastic Containers and its Interaction with Monoclonal Antibodies
Bryan Lei Yu, Jun Han, Matthew Hammond, Xuemei Wang, Qingchun Zhang, Andrew Clausen, Ronald Forster, Mingda Eu
PDA Journal of Pharmaceutical Science and Technology Jan 2017, 71 (1) 11-19; DOI: 10.5731/pdajpst.2015.005819
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Keywords

  • ethylene oxide
  • plastic container
  • Headspace–gas chromatography
  • Mass spectrometry
  • Antibody
  • Chemical modification

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