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Research ArticleTechnology/Application

Charting and Evaluation of Real-Time Continuous Monitoring Water Bioburden

Raphael Bar
PDA Journal of Pharmaceutical Science and Technology September 2019, 73 (5) 496-509; DOI: https://doi.org/10.5731/pdajpst.2018.009837
Raphael Bar
BR Consulting, Ness Ziona, Israel 7403774
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Abstract

Bioburden data of municipal water, generated continuously with an online water burden analyzer sampling every two seconds (2 s), were subjected to a statistical analysis for the purpose of charting, evaluating the monitoring process behavior, and understanding when to take action and maintain the process under a state of control. The biocounts were recorded with a commercial analyzer that employs the intrinsic fluorescence of microorganisms as a result of laser excitation in order to generate a laser-induced fluorescence (LIF) signal. The real-time and continuous counting of optical signals leads to a stream of positively autocorrelated data. These high-frequency data, when plotted on Shewhart control charts, are difficult to interpret and exhibit a high rate of false alarm signals because of the autocorrelation. This paper analyzes an example set of data of water biocounts of one single day with the purpose of removing or minimizing the autocorrelation using model-based and model-free methods. This analysis can be equally applied to environmental monitoring of inert particles and microbes in the air in controlled rooms. The skip sampling and time series model methods were shown to remove the autocorrelation. The author favors the model-free method of “batch means control charts” whereby a “batch” or a number of successive data points is averaged and plotted on a standard Shewhart chart. The magnitude of this number depends on the knowledge of the given process and the purpose of the process control chart. Subsequently, the “batch means control charts” were made more meaningful and practical by setting limits that were determined under relaxed constraints. The ultimate outcome is converting high-frequency data to low-frequency data plotted onto standard control charts with practical limits and fewer false alarms, charts that reveal more clearly the underlying behavior and trends of the monitoring process.

LAY ABSTRACT: Bioburden data of municipal water, generated continuously with an online water analyzer sampling every 2 s, were subjected to a statistical analysis for the purpose of charting, evaluating the monitoring process behavior, and understanding when to take action and maintain the process under a state of control. This paper analyzes the data of biocounts of one single day with the purpose of removing or minimizing the autocorrelation using model-based and model-free methods. The skip sampling and time series model methods were shown to remove the autocorrelation. The author favors the model-free method of “batch means control charts” whereby a “batch” or a number of successive data points is averaged and plotted on a standard Shewhart chart. The magnitude of this number depends on the knowledge of the given process and the purpose of the process control chart. Subsequently, the “batch means control charts” were made more meaningful and practical by setting limits that were determined under relaxed constraints. The ultimate outcome is turning high-frequency data to low-frequency data plotted onto standard control charts with practical limits and fewer false alarms, charts that more easily reveal the trends of the monitoring process.

  • Water bioburden
  • Rapid microbiological method
  • Real-time continuous monitoring
  • laser-induced fluorescence
  • Statistical process control (SPC)
  • Autocorrelation
  • Time series
  • ARIMA model
  • Rational sampling
  • Batch means control charts
  • Control charts of individual values
  • Setting control limits
  • © PDA, Inc. 2019
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PDA Journal of Pharmaceutical Science and Technology: 73 (5)
PDA Journal of Pharmaceutical Science and Technology
Vol. 73, Issue 5
September/October 2019
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Charting and Evaluation of Real-Time Continuous Monitoring Water Bioburden
Raphael Bar
PDA Journal of Pharmaceutical Science and Technology Sep 2019, 73 (5) 496-509; DOI: 10.5731/pdajpst.2018.009837

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Charting and Evaluation of Real-Time Continuous Monitoring Water Bioburden
Raphael Bar
PDA Journal of Pharmaceutical Science and Technology Sep 2019, 73 (5) 496-509; DOI: 10.5731/pdajpst.2018.009837
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Keywords

  • Water bioburden
  • Rapid microbiological method
  • Real-time continuous monitoring
  • laser-induced fluorescence
  • Statistical process control (SPC)
  • Autocorrelation
  • Time series
  • ARIMA model
  • Rational sampling
  • Batch means control charts
  • Control charts of individual values
  • Setting control limits

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