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Research ArticleResearch

Evaluation of a Novel Prefilled Syringe Concept for Ophthalmic Applications: A Formative Human Factors Study

Chris Franzese, Katsuyuki Takeuchi, Hayley Carabello, Colby Thomas, Koji Nakamura, Adam Kalbermatten, Erika Bajars and Marty Coyne
PDA Journal of Pharmaceutical Science and Technology January 2022, 76 (1) 19-33; DOI: https://doi.org/10.5731/pdajpst.2019.010835
Chris Franzese
1Matchstick LLC, 715 Main Street, Boonton, NJ 07005; and
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  • For correspondence: chris@matchstickllc.com
Katsuyuki Takeuchi
2Terumo Pharmaceutical Solutions, 265 Davidson Ave, Somerset, NJ 08873
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Hayley Carabello
1Matchstick LLC, 715 Main Street, Boonton, NJ 07005; and
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Colby Thomas
1Matchstick LLC, 715 Main Street, Boonton, NJ 07005; and
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Koji Nakamura
2Terumo Pharmaceutical Solutions, 265 Davidson Ave, Somerset, NJ 08873
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Adam Kalbermatten
2Terumo Pharmaceutical Solutions, 265 Davidson Ave, Somerset, NJ 08873
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Erika Bajars
1Matchstick LLC, 715 Main Street, Boonton, NJ 07005; and
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Marty Coyne
1Matchstick LLC, 715 Main Street, Boonton, NJ 07005; and
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  • Article
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Article Figures & Data

Figures

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  • Figure 1
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    Figure 1

    Concept device design and features.

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    Figure 2

    Dose marking design alternatives.

  • Figure 3
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    Figure 3

    Tamper-evident tip cap design.

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    Figure 4

    Prototype instructions for use.

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    Figure 5

    Participant evaluation of ease of use.

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    Figure 6

    Participant evaluation of comfort and safety. IVI = intravitreal injection.

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    Figure 7

    Participant evaluation of specific use steps. IVI = intravitreal injection.

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    Figure 8

    Participant preferences for IVI devices. IVI = intravitreal injection.

Tables

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    TABLE I

    Packaging Configurations for Marketed VEGF Inhibitors

    MedicationPackaging Configuration(s)
    pegaptanibSingle-dose glass prefilled luer lock syringe supplied with a 30-gauge injection needle
    afliberceptSingle-dose glass vial supplied with a 19-gauge filter needle, 30-gauge injection needle, and 1 mL plastic luer lock syringe
    ranibizumabSingle-dose glass vial (supplies are not included); Single-dose glass prefilled luer lock syringe (supplies are not included)
    bevacizumabSingle-dose glass vial (supplies are not included)
    • VEGF = vascular endothelial growth factor

    • View popup
    TABLE II

    Participant Demographics

    Participant IDYears of ExperienceNumber of IVIs Administered per weekAge RangeMost Common IVI(s) Administered
    RS011–52525–34aflibercept
    RS0210–257535–44aflibercept
    RS036–1010035–44aflibercept
    RS0410–2510045–54aflibercept
    RS051–55035–44ranibizumab PFS, ranibizumab vial, aflibercept
    RS066–101035–44ranibizumab PFS
    RS076–103035–44ranibizumab PFS, aflibercept
    RS086–1010045–54*
    RS0925+5055–64aflibercept
    RS106–105035–44aflibercept
    RS116–104035–44aflibercept
    RS1225+1855–64aflibercept
    RS1310–251545–54aflibercept
    • IVI = intravitreal injection.

    • ↵* Did not provide information.

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    TABLE III

    Use Step Assessment Criteria

    AssessmentDefinition
    Successful with No Issues (S)The participant was able to complete the task successfully per the evaluation criteria.
    Use EventParticipant action or lack of action did not meet the evaluation criteria for the task. Use events were classified as either I or R.
    Incomplete/Incorrect (I)The participant did not complete the task as intended.
    Resolved (R)The participant struggled, described difficulty, or encountered a close call such as taking or describing some action that would have otherwise resulted in incomplete/incorrect use. The resolved use events were assigned to either OD or CC upon root cause analysis.
    Operational Difficulty (OD)The participant was able to complete the task safely and effectively but had significant hesitation or challenges while completing the task.
    Close Call (CC)The participant had difficulty or took an action that could have resulted in harm but took additional action to recover and prevent the potential harm from occurring (i.e., “near miss”).
    Study Artifact (SA)The participant experienced a use error in the simulated use study that would not occur in real practice. Study artifacts were removed from overall task performance totals and summarized separately.
    Not Assessed (NA)The participant was unable to complete the task because of a previous usability issue that rendered it impossible to perform the task. Performance that was scored as not assessed was removed from overall task performance totals and summarized separately.
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    TABLE IV

    Summary and Assessment of Use Steps

    SuccessResolvedIncomplete or IncorrectStudy ArtifactNot Assessed
    Inspect tip cap (E)4/130/139/130/130/13
    Remove tip cap by twisting, not breaking (E)11/131/131/130/130/13
    Attach needle to syringe by twisting (E)13/130/130/130/130/13
    Remove needle shield by pulling (E)13/130/130/130/130/13
    Consolidate air bubbles (SC)10/130/133/130/130/13
    Expel air bubbles (SC)12/130/131/130/130/13
    Set dose to 0.05 mL (SC)10/131/132/130/130/13
    Administer intravitreal injection (E)12/130/131/130/130/13
    Remove syringe from injection site (E)13/130/130/130/130/13
    Dispose of syringe (SC)12/130/130/131/130/13
    TOTAL110/1302/13017/1301/1300/130
    • E = Essential; SC = Safety-Critical.

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    TABLE V

    Summary of Use Errors

    Use Error DescriptionNumber of OccurrencesNumber of Participants
    Did not inspect the tip cap99 of 13
    Did not remove the tip cap11 of 13
    Did not consolidate air33 of 13
    Did not expel air11 of 13
    Did not set the dose properly22 of 13
    Pulled the needle out of the eye prematurely11 of 13
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PDA Journal of Pharmaceutical Science and Technology: 76 (1)
PDA Journal of Pharmaceutical Science and Technology
Vol. 76, Issue 1
January/February 2022
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Evaluation of a Novel Prefilled Syringe Concept for Ophthalmic Applications: A Formative Human Factors Study
Chris Franzese, Katsuyuki Takeuchi, Hayley Carabello, Colby Thomas, Koji Nakamura, Adam Kalbermatten, Erika Bajars, Marty Coyne
PDA Journal of Pharmaceutical Science and Technology Jan 2022, 76 (1) 19-33; DOI: 10.5731/pdajpst.2019.010835

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Evaluation of a Novel Prefilled Syringe Concept for Ophthalmic Applications: A Formative Human Factors Study
Chris Franzese, Katsuyuki Takeuchi, Hayley Carabello, Colby Thomas, Koji Nakamura, Adam Kalbermatten, Erika Bajars, Marty Coyne
PDA Journal of Pharmaceutical Science and Technology Jan 2022, 76 (1) 19-33; DOI: 10.5731/pdajpst.2019.010835
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Keywords

  • Ophthalmology
  • Intravitreal injection
  • Drug delivery device
  • prefilled syringe
  • Human factors
  • Usability

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